LeanTex

Lean Manufacturing Company

LeanTex

LeanTex is a digital MES solution that optimizes textile production lines through real-time monitoring and operational guidance.

Nabeul‎, Tunisie

TUN

For-profit, including B-Corp or similar models

In the textile industry, especially in emerging markets, production lines often suffer from inefficiencies due to a lack of real-time data, manual tracking, and limited access to standardized work instructions. This leads to low productivity, inconsistent quality, and difficulties in meeting delivery deadlines. According to the International Labour Organization (ILO), the global textile and garment sector employs over 75 million people, with a large concentration in developing regions where digitalization is limited. Many small and medium-sized textile manufacturers rely on paper-based processes, resulting in poor data visibility, inefficient line balancing, and limited traceability. Operators frequently lack clear, up-to-date instructions, causing errors and rework. These inefficiencies can reduce productivity by up to 30% and increase production costs. LeanTex addresses this problem by providing a digital MES (Manufacturing Execution System) tailored for textile factories. It offers real-time monitoring of production lines, digital work instructions (including videos), and performance tracking for operators. By digitalizing operations, LeanTex improves efficiency, ensures consistent quality, and helps manufacturers remain competitive in a global market.

LeanTex is a digital Manufacturing Execution System (MES) designed specifically for textile factories. It helps manufacturers track production in real time, guide operators with digital instructions, and improve productivity across production lines. LeanTex works by installing tablets at each workstation on the production line. Operators receive clear instructions and videos showing how to perform their tasks, ensuring consistency and reducing errors. After completing each piece, the operator clicks a button on the screen to record production data. The system calculates the operator’s performance in real time, compares it to targets, and provides immediate feedback to help them stay on pace. All production data is sent to a central server, where managers can monitor performance through dashboards available on computers, smartphones, and TVs on the shop floor. This real-time visibility helps identify bottlenecks and balance workloads across lines. LeanTex runs on a local network, ensuring data security, even without internet connectivity. The system uses Flutter for the mobile interface and NestJS for backend processing, with a MySQL database for data storage. By digitalizing operations, LeanTex improves efficiency, ensures product quality, and supports textile manufacturers in their digital transformation.

LeanTex serves small and medium-sized textile manufacturers, particularly in emerging markets where digitalization is limited. These manufacturers often face challenges such as inefficient production processes, low visibility into operations, and inconsistent product quality. The workforce typically relies on paper-based systems or manual tracking, which leads to errors, delays, and reduced productivity. The solution directly impacts factory operators, managers, and owners. For operators, LeanTex provides clear digital instructions and real-time feedback on performance, reducing errors and improving skill development. It ensures that operators can follow standardized processes, which improves product quality and reduces rework. For managers and owners, the system offers real-time production monitoring, enabling better decision-making, quicker identification of issues, and efficient resource allocation. By streamlining production, LeanTex helps textile manufacturers reduce waste, improve operational efficiency, and remain competitive. It supports workers’ training and development by providing consistent and easy-to-follow guidelines. Moreover, it enables factory owners to maintain control over operations, ensuring consistent performance and quality across multiple shifts or locations. LeanTex empowers manufacturers to embrace Industry 4.0 technology, bridging the gap between traditional textile production methods and modern digital solutions.